Part 3: How to Repair Bigger Tears in Wetsuits by Stitching (Step-by-Step)

Got a big rip or a tear in a high-stress area of your wetsuit? Learn how to repair a wetsuit by gluing and hand stitching it with nylon thread and a cross stitch. This is Part 3 of our wetsuit repair series. It works for surfing, diving, snorkeling, SUP, and open water swimming wetsuits.
⏱️ Chapters:
0:00 When to stitch a wetsuit repair
0:35 Materials you need
1:18 Insert the wood block
1:39 Clean the cut and apply neoprene glue
2:35 Let the glue get tacky
2:49 Press the surfaces together
3:24 Prepare to stitch
4:01 Choose a stitch type
4:36 How to do the cross stitch
6:00 Finish with knots and secure the thread
6:51 Extra strength tip
🛠️ What you need:
Nylon thread (not cotton)
Thin needle
Wood block (flatter and more stable than cardboard)
Neoprene glue and brush
Scissors, paper towels, and gloves
💡 Tips:
Use nylon thread, because cotton soaks up water.
Stitching only partway through the neoprene keeps the suit comfortable on the inside.
For small cuts, see Part 1: https://youtu.be/oRHXia7mQ2Q
For hotmelt tape reinforcement, see Part 2: https://youtu.be/eFfS-z-bjJc
👍 Like, subscribe, and share your wetsuit repair tips in the comments!
#wetsuitrepair #diywetsuitrepair #wetsuit #neoprene #watersports
▬ About ION ▬▬▬▬▬▬▬▬▬▬ ION is a brand run by passionate people, whose big love has always been watersports. Launched back in 2004, ION focused on wetsuits & neoprene products for the international windsurf, kitesurf, surf, SUP, and wakeboard scene. The product range also includes accessories, harnesses, travel gear, and an apparel collection. ION’s unique combination of high-quality products wrapped in a progressive style and design found fans all over the world – becoming the global market leader for wetsuits and harnesses in the wind- and kitesurf world. In late 2012, ION took the same approach to the slopes, launching a separate bike division with functional cycling gear, clothing, accessories, gloves, and protection.
▬ The ION Philosophy ▬▬▬▬▬▬▬▬▬▬
ION is about challenging yourself, experiencing nature, and feeling its force. Therefore, ION develops gear that is not only smart and innovative but also transforms this passion into a unique design. ▬ Social Media ▬▬▬▬▬▬▬▬▬▬
► Website: https://www.ion-products.com/en/water
► LinkedIn: https://www.linkedin.com/company/ionactionsports/
► Instagram: – https://www.instagram.com/ion_international – https://www.instagram.com/ion_bike
► Facebook: – https://www.facebook.com/ion.water – https://www.facebook.com/ion.bike